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.Manufacturing Process: Coil Sizing • Coil sizing force applied to check and adjust (of stabilize) the winding height Transformer Consulting Services Inc..Manufacturing Process: Coil Assembly • Winding type • Conductor Type • Insulation components Transformer Consulting Services Inc.

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The magnetic core with the windings and some accessories are the active part of the transformer. The windings are slipped over the legs of the core and the lamination of the upper yoke are interleaved. All connections between windings and bushings and the connections between the high voltage lappings and the tap changer are made.

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The transformers are individually tested and the following routines tests are conducted in our lab: No Load Loss, Full Load Loss, Double Frequency Double Voltage Test, High Voltage Test, Insulation Test, Measurement of Resistance, Heat Run Test, Pressure Test on Tank, Break Down Voltage - BDV and Acidity Test on Transformer Oil.

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Process Flow Chart: 1 winding coil coil II. QUALITY CONTROL & STANDARDS: The Bureau of Indian Standard has laid down specifications: 1. IS: 2026 (Part-I) –1977 – Power Transformer General. 2. IS: 2026 (Part-II) –1977 – Power Transformers Temperature rise. (3) IS:2026(Part-III) - 1977–Power Transformers Insulation- Level & …

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